View our Weather Resistant, IP67 rated Sensors here.The management of the liquid level of chemicals can be challenging for the manufacturing industry. In these industries, containers to house the chemicals can range from very large mixing vats to smaller tanks. Best Practices for Chemical Level Measurement The ultrasonic level sensor you install must have a clear view of the liquid surface. There should be no obstructions such as walls of the tank or any fittings. The sensor has to be located above the highest level of liquid and never submerged. Additional Sensor Mounting Notes For tanks that are outdoors, they will likely be influenced by the weather. The heat and cold may result in the fluctuations of range readings. For that, we offer temperature compensation on some versions of our sensors. For best results with temperature compensation, the sensor should not be mounted in direct sunlight as this can sway the temperature reading higher than the actual temperature. What material(s) will be in the sensor environment? In our chemical compatibility guide, we’ve detailed the ideal chemical environments that our sensors have been used successfully. We also list those where our sensors are not compatible with that particular use. We have developed the F-Option for additional protection necessary in a few hazardous chemical environments. The exposed materials of a properly mounted MaxSonar-WR sensor with the F-Option added are: Aluminum (oxidized surface), PVC, & Flourosilicone (with an additional back up FEP Teflon seal). Corrosive gases or liquids can degrade or compromise the operation of the sensing unit, if you don’t use the appropriate F-Option and/or P-Option where required. As a result, we can provide a more chemically inert seal which allows our sensors to operate in all but the harshest of chemical environments. In addition to the chemical resistance,the sensor has improved performance in wet or dusty environments. Confirmed Chemicals / Environments Requiring the F-Option:
- Hydrofluoric acid*
- Hydrochloric acid
Note: Our Wire Attach Option is ideal for applications where the pin-out needs to be fully protected and sealed. This is also an alternative to soldering the wires yourself.
Collaborator/ Case Studies: Sensors Used in Chemical EnvironmentsInvigicom - Wireless Tank Level Sensor Florida based company Invigicom Inc. developed an easy to use solution that replaces traditional tank monitoring systems that use float gauges or pressure sensors. Why use this solution?:
- Easy to use solution for wireless ultrasonic tank level monitoring
- Get email alerts for tank servicing.
- Invigicom monitors the back office for system problems. In many cases, they will see problems before the customer does and have the ability to fix them through the back office.
- Industries served: retail, industrial, oil and gas, deduction, utilities, security
- Typically used in tank monitoring applications
- Wireless connectivity with LoRaWAN protocol
- Wireless penetration through structures such as walls and floors
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